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Computer Maintenance Management Systems (CMMS) Implementation and Development
 

Implementation and population of a CMMS system is crucial in establishing an effective maintenance regime in today's technology based operating environment.

PI Asset Integrity Ltd can assist and manage this scope of work for you, determining the correct data and its requirements along the way.

 
Asset Register

Hierarchy re-organisation/build of existing/new register pre-verified asset equipment data into a structured arrangement of functional systems, subsystems and subset equipment, showing in descending hierarchical order (“parent-child”) their respective functional relationships.

 

The purpose of the hierarchy is to facilitate identification and allocation of maintenance at the optimum operational (hierarchical) level in order to organise and manage maintenance in the most efficient manner.

   
Criticality Analysis

Assign a criticality rating to maintainable equipment based on probable failure effects on safety, the environment and production. Criticality Analysis is performed for the purpose of assigning and prioritising maintenance of equipment according to its criticality.

 

Equipment criticality is also used in Risk Spares Analysis as a factor in the decision logic process.

 
Maintenance Build

Develop and assign maintenance strategies and tasks to equipment, appropriate to its functional criticality and at the optimum maintainable (hierarchical) level, and to organise and construct these into a suite of planned maintenance routines (PMR’s). The PMR’s are subsequently arranged and scheduled into a planned maintenance programme, taking into consideration all operational and planning factors and ensuring an even maintenance workload distribution.

 

The purpose of the maintenance build is to produce a system of planned maintenance that ensures safe, reliable and efficient asset operation in order to maximise asset profitability and comply with legislation, and also to manage and plan maintenance in conjunction with operations.

   
Maintenance Scheduling
Arrange planned maintenance activities allocated in the maintenance build into a calendar based maintenance programme. The purpose of maintenance scheduling is to plan maintenance so as to ensure maximum plant availability and optimum maintenance logistics and deployment of resources.
 
Drawing/Documentation
Link any drawings or documentation such as maintenance instructions or original vendor equipment manuals to equipment items electronically where possible .
 
Spare Parts
Ensuring population of correct and identified spare parts as attached to relevant equipment.
 
Equipment Failure History
Capturing equipment history is a vital part of continuing your maintenance operations, recording or transferring this data to its correct location against equipment is vital to provide you with future knowledge on your equipment .

 

 

 

 

 

 

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